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Durable Pickleballs for Court Play
Balls provided as optional equipment for facility setups and events.
Definition of Pickleballs
Pickleballs are lightweight, perforated plastic balls specifically engineered for use in the sport of pickleball, a fast-growing racket sport that combines elements of tennis, badminton, and table tennis.
KOLISTI provides high-quality pickleballs that are perfectly suited for use on our performance-driven court flooring systems.
Designed for durability and consistent play, our balls ensure a reliable and enjoyable experience for players at every level.
Together with our court flooring solutions and other accessories, we support clubs and facility projects in creating safe, efficient, and fully equipped pickleball courts.
Types of Pickleballs
Indoor Pickleballs
(Injection-Molded)
26 holes; Larger, more spaced holes; Slightly lighter weight; Darker color;
Outdoor Pickleballs
(Injection-Molded)
40 holes; Larger, more spaced holes; Slightly lighter weight; Darker color;
Tournament Pickleballs
(Rotational-Molded)
40 holes; Smaller holes and spacing; Heavier weight for wind; Lighter color;
Manufacturing process of Pickleballs
1. Plastic Pellet Preparation
- Raw plastic pellets are mixed with colorants and additives (e.g., UV inhibitors).
- Pellets are dried to remove moisture, preventing defects during molding.
2. Molding (Injection)
- Plastic is melted and injected under high pressure into a two-part mold (hemispheres).
- The mold includes precision holes (drilled or formed during molding).
- Cooling solidifies the plastic, and the mold opens to eject the halves.
2. Molding (Rotational)
- Plastic powder is placed in a mold, which rotates in an oven.
- The powder melts and coats the mold evenly, creating a seamless, hollow ball.
- Holes are drilled post-molding.
3. Bonding Halves (For Injection-Molded Balls)
- Two hemispheres are heat-welded or glued together.
- Seam smoothness is critical to ensure consistent bounce and flight.
4. Hole Drilling (If Not Molded In)
- A CNC drill creates holes in a precise pattern (e.g., 40 holes for outdoor balls).
- Hole size and spacing affect aerodynamics and bounce.
5. Quality Control
- Bounce Test: Dropped from a set height to ensure consistent rebound (~30–34 inches).
- Weight Check: Must weigh between 0.78–0.935 oz (22–26.5 g).
- Diameter Verification: Standard is 2.87–2.97 inches (73–75 mm).
- Seam Inspection: Visually checked for cracks or unevenness.
6. Logo Printing & Customization (OEM/ODM)
- Silk screen or pad printing is used for branding logos, model numbers, or compliance marks.
- Balls can also be custom-colored based on client specifications.
7. Packaging
- Final packaging may include bulk polybags, color boxes, or retail-ready clamshells, tailored to customer requirements.
- Barcoding and private labeling services are available for B2B distributors.
Pickleball Material Comparison
Material | Common Use | Durability | Bounce | Noise Level | UV Resistance | Cost Efficiency | Typical Applications |
HDPE (High-Density Polyethylene) | Outdoor | ★★★★☆ | Medium | Medium | ★★★★☆ | ★★★★★ | Recreational & tournament outdoor play |
PP (Polypropylene) | Indoor | ★★★☆☆ | High | Low | ★★★☆☆ | ★★★★☆ | Indoor courts, schools, gyms |
ABS (Acrylonitrile Butadiene Styrene) | Outdoor/Tournament | ★★★★★ | Consistent | Medium | ★★★★★ | ★★★☆☆ | Pro-level games, high-performance OEM |
Nylon Blends | Custom/Specialty | ★★★☆☆ | Medium–High | Medium | ★★★☆☆ | ★★★☆☆ | Glow-in-the-dark, custom colors, branding |
TPR (Thermoplastic Rubber) | Training/Youth | ★★☆☆☆ | Low | Very Low | ★★☆☆☆ | ★★☆☆☆ | Safety-focused play, schools, beginners |
FAQ - Frequently Asked Questions About Pickleballs
What are pickleballs made of?
Pickleballs are typically made from high-impact plastic materials such as TPE, PE, polypropylene (PP), ABS, or nylon blends, depending on whether they are designed for indoor or outdoor use.
What is the difference between indoor and outdoor pickleballs?
Indoor balls have softer plastic and 26 larger holes, offering more bounce and less noise. Outdoor balls use harder plastic and 40 smaller holes for durability and wind resistance.
What is the standard size and weight of a pickleball?
Per USA Pickleball guidelines:
Diameter: 2.87″–2.97″ (73–75.4 mm)
Weight: 0.78–0.935 oz (22–26.5 grams)
How long does a pickleball last?
On average, a pickleball lasts 3 to 10 games depending on the material, surface type, and playing intensity. Tournament-grade balls offer superior durability.
Can I use the same ball for indoor and outdoor play?
While possible, it’s not recommended. Indoor balls may wear faster outdoors, and outdoor balls may bounce too hard on smooth indoor floors.
Do pickleballs come in different colors?
Yes. Standard colors include neon green, yellow, and orange, but custom OEM colors are available for branding or promotional use.
What does “USAPA-approved” mean?
A USAPA-approved ball meets the official standards for size, bounce, hardness, and flight stability required for sanctioned tournament play.
What’s the MOQ for custom pickleballs?
Most OEM factories require a minimum order quantity (MOQ) of 3,000 to 10,000 pcs for custom printing, colors, or logo branding.
How should pickleballs be stored?
Store balls in a cool, dry place, away from direct sunlight or extreme heat, which can warp the plastic and reduce lifespan.
Can I brand pickleballs with my company logo?
Yes. We offer OEM/ODM customization with silk-screen or pad-printed logos, and packaging options tailored to your distribution needs.
Why Us
Quality First
Rigorous testing & ISO-certified processes – because "no quality means no future."
10 Years of Expertise
Deep-rooted knowledge in acrylic court flooring solutions.
OEM/ODM Specialists
Custom color schemes, logo print, and flexible MOQs to suit your brand’s needs.
Eco-Conscious Materials
Sustainable production with recyclable cores and finishes.